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Title:Assembly line optimization using MTM time standard and simulation modeling—A case study
Authors:ID Breznik, Matic (Author)
ID Buchmeister, Borut (Author)
ID Vujica-Herzog, Nataša (Author)
Files:.pdf applsci-13-06265.pdf (3,25 MB)
MD5: 7A6206F48AD522A708187E9F1420A891
 
URL https://www.mdpi.com/2076-3417/13/10/6265
 
Language:English
Work type:Article
Typology:1.01 - Original Scientific Article
Organization:FS - Faculty of Mechanical Engineering
Abstract:This study presents an approach to solving the assembly line balancing problem (ALBP) using the Methods-Time Measurement (MTM) time standard and simulation software. ALBP is a common problem in manufacturing where a set of tasks with fixed times must be assigned to a series of sequential workstations in order to minimize the total idle time and reduce the assembly cost per product. This study uses MTM, a widely used production process scheduling method, to create a new time analysis of an assembly process that was previously balanced using the Work-Factor method and time study. This literature review shows that there are a lack of combinations of updated time analyses with newer simulation approaches in the current literature, and this was the motivation for the present work. An assembly line simulation was performed using Simio software to evaluate different design options and operating scenarios. The results show that the use of MTM and simulation can help minimize idle time and improve assembly line performance, thereby reducing costs and increasing efficiency. This study shows that the approach of using MTM and simulation is effective in solving ALBP and is a useful tool for manufacturing companies to improve the performance of their assembly lines and reduce costs.
Keywords:optimization, production planning, assembly line, MTM time standard, simulation, industry 4.0
Publication status:Published
Publication version:Version of Record
Submitted for review:24.04.2023
Article acceptance date:18.05.2023
Publication date:20.05.2023
Publisher:MDPI
Year of publishing:2023
Number of pages:18 str.
Numbering:Vol. 13, iss. 10, [article no.] 6265
PID:20.500.12556/DKUM-84326-336dc5b9-eeb9-01d7-d351-0bbab771d746 New window
UDC:658.5:004.94
ISSN on article:2076-3417
COBISS.SI-ID:153079555 New window
DOI:10.3390/app13106265 New window
Publication date in DKUM:23.05.2023
Views:834
Downloads:168
Metadata:XML DC-XML DC-RDF
Categories:Misc.
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Record is a part of a journal

Title:Applied sciences
Shortened title:Appl. sci.
Publisher:MDPI
ISSN:2076-3417
COBISS.SI-ID:522979353 New window

Document is financed by a project

Funder:ARIS - Slovenian Research and Innovation Agency
Funding programme:Javna agencija za znanstvenoraziskovalno in inovacijsko dejavnost Republike Slovenije
Project number:P2-0190
Name:Napredni koncepti menedžmenta proizvodnje in dimenzionalnega meroslovja

Licences

License:CC BY 4.0, Creative Commons Attribution 4.0 International
Link:http://creativecommons.org/licenses/by/4.0/
Description:This is the standard Creative Commons license that gives others maximum freedom to do what they want with the work as long as they credit the author.

Secondary language

Language:Slovenian
Keywords:optimizacija, planiranje proizvodnje, tekoči trak, MTM časovni standard, simulacije, industrija 4.0


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