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Title:Peridynamic modeling of fatigue in layered metal composites : doctoral dissertation
Authors:ID Jerenec, Filip (Author)
ID Gubeljak, Nenad (Mentor) More about this mentor... New window
ID Madenci, Erdogan (Comentor)
Files:.pdf DOK_Jerenec_Filip_2026.pdf (13,30 MB)
MD5: 70C15AC0C8505A7C098CA2ABECE1A0F5
 
Language:English
Work type:Doctoral dissertation
Typology:2.08 - Doctoral Dissertation
Organization:FS - Faculty of Mechanical Engineering
Abstract:In additive manufacturing, tooling is frequently built from laminated metal composites (LMCs) that stack dissimilar metals to shorten production times. Accurately predicting fatigue-crack growth in these unequal-strength laminates is difficult—particularly across joints where property mismatches steer crack paths. This work combines experiments and simulations to study fatigue-crack growth in an LMC formed by laser-melting AISI 316L powder onto high-strength structural steel S960. Crack growth was modeled with a linearized bond-based peridynamics (PD) formulation, with interfacial bonds tuned to the measured elastic-modulus gradient, and coupled to the Kinetic Theory of Fracture (KTF). Unlike conventional S–N–based approaches, KTF parameters were calibrated directly from measured crack-length–versus-cycles (a-N) data. Material behavior in the base metals and through the transition zone was characterized via tensile tests, hardness mapping, and nanoindentation; fatigue-crack growth data came from cyclic tests on compact-tension (CT) specimens. The model reproduced the observed differences in crack-growth rates between homogeneous and bimaterial specimens, and KTF parameter transferability across loads and geometries was confirmed for homogeneous samples. A key outcome is a practical calibration workflow for KTF within a nonlocal PD framework, enabling predictive simulation of fatigue-crack growth across multilayer metallic joints.
Keywords:Peridynamics, Fatigue Crack Growth, Kinetic Theory of Fracture, Layered Metal Composite, Additive Manufacturing
Place of publishing:Maribor
Place of performance:Maribor
Publisher:[F. Jerenec]
Year of publishing:2025
Number of pages:XVI, 185 str.
PID:20.500.12556/DKUM-95138 New window
UDC:539.42:620.178.3(043.3)
COBISS.SI-ID:266349827 New window
Publication date in DKUM:13.01.2026
Views:154
Downloads:43
Metadata:XML DC-XML DC-RDF
Categories:KTFMB - FS
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Licences

License:CC BY-SA 4.0, Creative Commons Attribution-ShareAlike 4.0 International
Link:http://creativecommons.org/licenses/by-sa/4.0/
Description:This Creative Commons license is very similar to the regular Attribution license, but requires the release of all derivative works under this same license.
Licensing start date:05.09.2025

Secondary language

Language:Slovenian
Title:Peridinamično modeliranje utrujanja v večplastnih kovinskih kompozitih
Abstract:V aditivni proizvodnji se orodja pogosto izdelujejo iz laminiranih kovinskih kompozitov (angl. Laminated Metal Composites - LMC), ki združujejo različne kovine, da se skrajša čas proizvodnje. Natančno napovedovanje rasti utrujenostnih razpok v teh laminatih z neenako trdnostjo je zahtevno, zlasti na spojih, kjer te neenakosti vplivajo na potek razpok. To delo združuje eksperimente in simulacije za preučevanje rasti utrujenostnih razpok v LMC, oblikovanem z laserskim taljenjem prahu AISI 316L na visokotrdno konstrukcijsko jeklo S960. Rast razpok je bila modelirana z linearizirano formulacijo vezno osnovane peridinamike (PD), pri čemer so bile vezi naterialnem spoju prilagojene izmerjenemu gradientu elastičnega modula in sklopljene s kinetično teorijo loma (angl. Kinetic Theory of Fracture-KTF). Za razliko od konvencionalnih pristopov na podlagi S–N krivulj so bili parametri KTF kalibrirani neposredno iz izmerjenih podatkov o dolžini razpok v odvisnosti od ciklov (a-N). Obnašanje materiala v osnovnih kovinah in prehodni coni je bilo karakterizirano s preskusi natezne trdnosti, merjenjem trdote in nanoindentacijo; podatki o rasti utrujenostnih razpok so bili pridobljeni iz cikličnih preskusov na kompaktnih napetostnih (CT) vzorcih. Model je reproduciral opazovane razlike v hitrosti rasti razpok med homogenimi in bimaterialnimi vzorci, prenosljivost parametrov KTF med obremenitvami in geometrijami pa je bila potrjena za homogene vzorce. Ključni rezultat je praktični kalibracijski potek za KTF v nelokalnem PD okviru, ki omogoča numerično napovedovanje rasti utrujenostnih razpok v večplastnih kovinskih spojih.
Keywords:Peridinamika, Utrujanje, Kovinski Kompoziti, Kinetična Teorija Loma, Aditivne Tehnologije


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