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Title:Comparison of three methods of measuring residual stresses in welded joints of high-strength steel S960QL
Authors:ID Manjgo, Mirza (Author)
ID Lojen, Gorazd (Author)
ID Gubeljak, Nenad (Author)
ID Karpe, Blaž (Author)
ID Vuherer, Tomaž (Author)
Files:.pdf materials-18-00950.pdf (19,91 MB)
MD5: 841CC61F1E1D1B1A4B64F7FD5C457F3A
 
URL https://www.mdpi.com/1996-1944/18/5/950
 
Language:English
Work type:Article
Typology:1.01 - Original Scientific Article
Organization:FS - Faculty of Mechanical Engineering
Abstract:The influence of residual stresses as a result of the welding process in the overall stress state of the weld joint is of great importance because they significantly affect the creation and growth of cracks, the occurrence of brittle fracture, and material fatigue. Previous experiences indicate that it would be necessary to provide an assessment of the deformation and stress state in the critical zones of the weld joints using a suitable test method, which will not endanger the structural integrity of the tested places. There are different methods for measurement of residual stress in welded constructions: destructive, semi-destructive and non-destructive. To choose one method over another, it is necessary to take into account the advantages and limitations of these techniques for practical application. This paper considers and analyzes the residual stresses in the welded joint of high-strength steel S960QL. MAG welding was performed by a robot. Three methods were used to measure the residual stresses: the magnetic method (MAS), the X-ray diffraction method (XRD), and the hole drilling method (HD). By all three methods, the highest residual stresses were measured in the weld metal and in the heat-affected zones. Nevertheless, the measured values differed considerably. The differences can be contributed to (a) the kind of stress that the individual method measures, (b) to the volume of material from which each method captures the signal and averages it, and (c) to the different sensitivities of the applied methods to coarse-grained microstructure and microstructural gradients.
Keywords:welded joints, high-strength steel, residual stress, magnetic method, X-ray diffraction method, hole drilling method
Publication status:Published
Publication version:Version of Record
Submitted for review:27.01.2025
Article acceptance date:19.02.2025
Publication date:21.02.2025
Publisher:MDPI
Year of publishing:2025
Number of pages:21 str.
Numbering:Vol. 18, iss. 5, [article no.] 950
PID:20.500.12556/DKUM-93183 New window
UDC:621.791:539.4
ISSN on article:1996-1944
COBISS.SI-ID:239053315 New window
DOI:10.3390/ma18050950 New window
Copyright:© 2025 by the authors
Publication date in DKUM:11.06.2025
Views:189
Downloads:9
Metadata:XML DC-XML DC-RDF
Categories:Misc.
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Record is a part of a journal

Title:Materials
Shortened title:Materials
Publisher:MDPI
ISSN:1996-1944
COBISS.SI-ID:33588485 New window

Document is financed by a project

Funder:ARIS - Slovenian Research and Innovation Agency
Project number:P2-0120-2022
Name:Tehnologije metastabilnih materialov

Funder:Other - Other funder or multiple funders
Project number:BI-BA/19-20-036

Funder:Other - Other funder or multiple funders
Project number:BI-ME/23-24-019

Funder:Other - Other funder or multiple funders
Project number:BI-BA/24-25-041

Licences

License:CC BY 4.0, Creative Commons Attribution 4.0 International
Link:http://creativecommons.org/licenses/by/4.0/
Description:This is the standard Creative Commons license that gives others maximum freedom to do what they want with the work as long as they credit the author.

Secondary language

Language:Slovenian
Keywords:zvarni spoji, visokotrdnostno jeklo, zaostale napetosti, magnetna metoda, metoda rentgenske difrakcije, metoda vrtanja lukenj


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